How to: DIY Pallet Headboard

Happy Thursday!  Today I am going to share with y’all a project that I get asked about ALL the time – my DIY pallet headboard that is in our guest room! It used to be in our master bedroom, but when we bought our house, we decided we wanted an Eastern King bed (we need the width because of Napa) instead of a Cal King bed (we are both <6ft so the extra length a Cal King provides is not necessary).  So that meant my pretty pallet headboard wouldn’t fit our new wider master bed. 🙁  But, I think it fits perfectly in our guest room and I must say despite the rooms tiny size, I think our guests appreciate having such a large (and comfy!) bed when they stay with us!

Now, this was a DIY project I did with my Dad back in 2015 – pre-ever thinking I would have a home decor/DIY blog, so forgive the lack of photos and detailed measurements (which wouldn’t really help you anyway unless you were specifically making a Cal King headboard)! I’ll do my best to explain as I go along!

TIP: Do some research on what pallets are safe to use – some have been treated with chemicals, and you can tell by the stamps they have on them.  HERE is a great post from TreeHugger that might help!

**This post may contain affiliate links – you can read my full Disclosure HERE**

What you’ll need:

  • Circular saw (to cut through the nails holding the pallets together and separate the boards)
  • Hand saw
  • Sandpaper (80-100 grit)
  • 2x4s (length will depend on the size of bed you are making this for and how high you want the headboard)
  • Metal brackets
  • Nails (1.25″ should do)
  • Screws (0.5″, 0.75″ and 1.25″ should do)
  • Hammer
  • Drill
  • Steel structural straps, approx 3’tall
  • Nuts to hold headboard to bed frame via screws (our bed frame actually came with screws so we fit the nuts to those)
  • Wax or wood stain in your color of choice (optional)
  • Old rags (to use if you wax/stain)
  • Pallets – vintage or new, totally up to you!  If they are used, be sure to check out the link about about pallet safety – PLEASE DO NOT USE PALLETS THAT HAVE BEEN CHEMICALLY TREATED AS THEM MAY BE CARCINOGENIC

**Blog owner not responsible for usage of chemically treated or otherwise unsafe pallets and any adverse affect they may have in the future; Blog owner not responsible for any injury resulting from this project – please use proper safety equipment and attire.**

Step 1:

Gather your pallets! If using old ones, you can find them behind places like Home Depot, Walmart, Lowes, etc.  Be sure to ASK before you take them – usually they don’t mind you taking a couple if you ask nicely!

Step 2:

Use your circular saw to cut apart your pallets. USE PROPER SAFETY EQUIPMENT AND PROCEDURES (safety glasses, mask, etc).  You’ll want to make sure no rough nails/metal pieces are sticking through the front of the pallets where your head will be, but theres really no need to try to get all the nails completely out if you are using old pallets, as they add to the character of the boards!  If you feel there are some rough parts, give your boards a quick sand with sandpaper.

Step 3:

Measure/Plan/Draw out your frame.  Your frame will vary depending on a few things, including the size headboard you want to make, the height you want the headboard to rise above your mattress, and whether you want your headboard to have legs and be attached to your bedframe, or if you want the headboard to be attached to your wall (you will need to attach it to studs)!

I knew I wanted to be able to move mine from room to room, so we opted for the leg version, which is what I will detail in this post.  If you want to attach yours to the wall, just skip the leg part and be sure you attach to studs with STRONG anchors and mark your wall off well before you hang it!

Our frame was made from 2×4’s – we had 2 long pieces for the legs, 2 horizontal pieces to connect the legs pieces, and then 3 shorter vertical pieces in between.

In order to decide how far apart your leg pieces should be, you’ll need to measure the screw holes of your bed frame, and line up the MIDDLE of your leg pieces with those screw holes.  If you’re making a headboard for a full or twin, you likely will only need 1 or 2 (instead of 3) extra vertical pieces.

pallet headboard frame

It’s really not as complicated as you might think!

You’ll also want to decide how tall you want your headboard.  Be sure to measure how high your mattress sits first.  The bottom horizontal piece should be about 4 inches BELOW the top of your mattress, and the top horizontal piece should be about 1.5 inches below the top of you desired height of the headboard.

Step 4:

Use small metal brackets to secure your frame together with your 0.75″ screws.  You can see below (and in the photo above as well) we put them at every “joint” of our frame.

Step 5:

Flip over your frame and start arranging your pallets how you like them!  We used a hand saw on a few boards that needed to be cut shorter, but we didn’t have many.  I arranged mine in an uneven pattern to keep the look more rustic, but you can really arrange them however you please!  Be sure the top and bottom rows extend a little bit above and below the top and bottom horizontal pieces of your frame, respectively.

Step 6:

Once your whole headboard is arranged how you like, use your hammer and nails to attach the pallet pieces to your frame.  We used A LOT of nails.  Again, I liked a more rustic/organic look, so adding extra nails to the front didn’t bother me.  I just made sure they were fully driven into the wood and not sticking out.  We also used a few 1.25″ screws in places that seemed to need a little extra support.

Step 7:

Flip your head board back over so it is back side up.  Using your metal brackets and 0.5″ screws, attach wobbly pallet ends together so they are secure.  (You may need shorter or longer dcrews depending on the thickness of your pallet boards – adjust accordingly to be sure the screws don’t stick out the front of the headboard!)  You can see what I mean in the photo below.

Attaching these little brackets was necessary on pallet pieces that were only attached to the frame in ONE spot, as opposed to two.

Step 8:

Stand your headboard up against your bed frame and mark (measure twice, drill once!) where your frame will attach to the legs.  Use your drill to drill holes in the legs for your screws that you will use to attach the frame to the headboard.

Step 9:

Attach your steel structural straps with 0.75″ screws to your legs slightly above the holes you just drilled.

Step 10:

Wax or stain if you so choose!  You can read how I waxed out reclaimed wood mantel HERE, and the process is basically the exact same!  I waxed my headboard here with Annie Sloan Dark Wax.

TIP: Your wax or stain will produce varying colors depending on the initial type and color of your wood.  It’s always best to test out your color on a scrap piece before you commit to the whole project!

TIP: Wax will really help give your headboard a finished look, as it creates a kind of slick coating on top that helps to get rid of any rough edges you may not have gotten with your sandpaper. Think of it as butter going on top of your wood – everyone loves butter right?!

Step 11:

Attach your finished headboard to your bed frame (or the wall if you took that route) with screws and nuts to secure, and voila!

TIP: The steel straps likely will scratch your wall, so we attached a couple of old washcloths, one to either side, right onto the strap! This provided a cushion in between the strap and wall, minimizing scratching!

pallet headboard

It is just perfectly rustic!

 

I love it too because it provides a great canvas for Christmas (and other holiday) decor! Love me a good headboard garland!

DIY pallet headboard

I hope you enjoyed, friends! This will likely be my last non-One Room Challenge related post for the next 5-6 weeks, but I hope you’ll join me every Wednesday (starting next week) for updates and progress on our MAJOR kitchen renovation!  I really can’t wait! (You can follow along on my Instagram as well @fiddleleafinteriors!)

See ya then! And of course, if you have any questions of comments, drop them below and I’ll get back to ya ASAP!

XO,

Ana

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